Henglei Produces whole set equipment for full hologram procution lines, include hologram mater shooting, electronic forming, hologram embossing, lamination and coating, cutting and hologram hot stamping transfering. Our hologram machines produce hologram sticker, hologram hot stamping foil, hologram overlay, scratch off hologram and wide web holographic packaging film. In this webpage we briefly introdue how to produce holograms by our machines. For example, how to set up a production line to produce 2 millions pcs security holographic sticker in size of 15mm*15mm a day. To do this, you just need electronic forming machine, hologram hard embosser, lamination machine and automatic die-cutting machine with sheeting and slitting. We also supply equipment for hologram hot stamping foil production, hologram scratch off hologram, etc.
Brief Steps To Product Holographic Sticker.
Step#1. Master origination shooting machine to record hologram image onto photoresist by laser. Coating silver onto photoresist master to get glass hologram origination.
holographic master shooting system including 2D/3D and Dot-matrix system. 2D/3D hologram system records different color hologram image/text and layers on anti-vibration optical table through optis by He_Cd laser. Dot-matrix system records millions of small holgoram grating dots by laser beam and combines a full holgoram image which is designed on computer.
2D/3D Master Shooting System
2D/3D master shoooting lab includes Microprocessor-Controlled Automatic Positioning Platform and controller, Optical Table, He-Cd Laser, whole set Optics, Silver Coatings and other technology transfer.
Dot-matrix Master Shoooting System
Whole set of dot-matrix holographic master shooting machines includes high precision dot-matrix platform, 3 color separation optic head, platform controller, PC and software, Silvering, He-Cd Laser.
Step#2. Recombiantion machine to press small pcs hologram nickel onto plastic film to get big size plastic holographic master.. Usually, we will recombine dot-matrix hologram and 2D/3D hologram into 6"*6" hologram area master. 2D/3D master system also can work without recombination. After recombination, we have to coating silver onto plastic holographic master again and do step#2 job to get a big size holographic master origination.
holographic master Recombination Machine
To recombine small master into big master.
Small recombiner can recombine upto size 250mm*250mm.
Big recombiner can recombine upto size 1500mm*650mm.
Step#3. Silver coating on photoresisit or recombined hologram plastic film.
Hologram photoresist silver coating
Step#4. Electronic forming soft tank to duplicate hologram shim from silver coating hologram photoresist. This electronic forming process wil copy holographic master origination shim from photoresist or recombined hologram plastic film.
Electronic Forming Machine with soft tank
Electronic forming machine duplicates hologram mother shim from photoresist or recombined plastic hologram film.
Step#5. Put holographic master origination into hard electronic forming tank to duplicate operation hologram nickel shim for hard embo5sing. The hard hologram shim duplicated is strong enough for hard embossing.
Electronic Forming Machine with hard tank
Electronic forming machine duplicates nickel operation shim from hologram mother shim for next process hologram embossing.
Step#6. To fix hologram operation shim onto hard hologram embosser's cylinder to print hologram image onto PET/OPP film which has metalizing layer or coating layer.
Narrow Hard Web Embosser
Narrow web hard embosser is the machine to emboss hologram image onto base material such as aluminum metallized PET film, transparent PET film, aluminum foil,etc. It's very simple manufacturing process with very low cost. Hologram image is compressed by three cylinder with air pressure without ink.
Step#7. Lamination machine or Coating machine to coat adhensive onto hologram embossed hologram metallized film. The hologram sticker foil will be lamiated together with silicon releasing liner paper.
To laminate silicon paper(liner) and hologram film together by adhesive. Adehensive (usually, solvent based) is same adhesive for normal self-sticker.
Hot Melt Adhensive Coating and Lamination Machine
To coat hot melt adhesive on hot stamping foil as well as hologram sticker lamination with liner.
Step#8. Die-cutting machine to cut hologram stickers automaticly and sheeting/slitting.
Hologram Sticker Automatic Die-cutting Machine
This machine die-cut hologram sticker precisely, in roll format by slitter and panels format by sheeting equipment.
Step#9. To do serial numbers, etched logo, barcode by numbering machine and laser engraving machine.
How to Make Narrow Web Hologram Hot Stamping(160mm width) Foil by Hard Embosser? (brief introduction)
step1. Make holographic master origination (Master origination shooting system, 2D/3D or Dot-matrix)
step2. Copy operation nickel shim from holographic master origination(Electronic Forming Machine)
step3. Emboss hot stamping foil which is without hot melt adhesive(Hard Embosser)
step4. Coat hot melt adhesive(Hot stamping foil coating machine)
How to Make Wide Web Transparent Holographic Film and Silver,Red, Green, ... Holographic Film?
step1. Produce small pcs customized design holographic master(Master origination shooting system, 2D/3D or Dot-matrix) .
step2. Recombine small master to big master up to size of 1500mm*600mm. (Big Recombinaiton Machine)
step3. Copy big size nickel master shim(Electronic Forming). We have around 80 general design master upto size 1500mm*600mm.
step4. Eemboss transparent pre-coated BOPP film, PET film, PVC film. Then you get transparent hologram film for packaging. Or to emboss pre-coated with color layer to produce silver, red, green holographic packaging film. (Soft wide web embosser)
step5. Vacuum Metalizer to metalize transparent hologram film. Then you get silver, red, green holographic packaging film. (There're several good quality Vacuum Metalizer suppliers in China)
We also can use soft embosser to produce wide web hologram hot stamping foil with Vacuum Metalizer, Coating machines.
How to Wide Web Hologram Hot Stamping Foil, Holographic Paper ? How to Hologram Aluminum Foil? How to Scratch Off Hologram? ......
Wide Web Soft Embosser
To emboss transparent hologram film in wide web width up to 1200mm. The base material can be BOPP, PET and PVC film.
Affordable Hologram Machinery Hologram Sticker Production Photoes Hologram Hot Stamping Machinery and Project
List of Hologram Making Machines download Video of hologram project sample
#1. Type A 2D/3D holographic master Shooting System download Video of 2D/3D master shooting 1 2 3 4
#2. Type B 2D/3D holographic master Shooting System
#3. Dot-matrix holographic master Shoooting System download Video of Dot-matrix master shooting 1 2 3
#4. holographic master Recombination Machine download Video of Recombination 1 2
#5. Electronic Forming Machine
#6. New Mode Simple Hard Hologram Embosser download Video of hologram hard embossing machine
#7. Old Mode Hard Hologram Embosser
#8. Wide Web Soft Hologram Embosser download Video of soft hologram embossing machine 1 2
#9. Hologram Sticker Lamination Machine
#10. Hot Melt Glue Coating Machine for Hologram Hot Stamping
#11. Hologram Sticker Automatic Die-cutting Machine download Video of die-cutting machine
#12. Hologram Sticker Automatic Sheeting Machine download Video of sheeting machine
#13. Big Bridge Coating Machine for wide web hologram film, wide web hot stamping foil production
#14. Automatic Hologram Hot Stamping Machine Video of Hot Stamping Machine 1 2
#15. Automatic Sequin Punching Machine (not produced by us, it's from other supplier)
#16. Vacuum Metalizers for Metalized Films and Metalized Paper(not produced by us, it's from other supplier)
Video of running hard embosser V1 V2 Video of running wide web soft embosser V3 V4 Video of running laminator V5 V6
Learn More About Holographic sticker Sample 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 77 76 77 78 79 80 81 82 83 84 88 86 88 88 89 90